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Effect of oxygenated liquid additives on the urea based SNCR process
M Tayyeb Javed1, W Nimmo, Asif Mahmood
1Department of Chemical and Materials Engineering, Pakistan Institute of Engineering and Applied Sciences (PIEAS), P.O. Nilore Islamabad, Pakistan. m.t.javed@pieas.edu.pk
Oxygenated liquid additives impact nitrogen oxides (NOx) removal via selective non-catalytic reduction (SNCR) with urea. While some additives lower effective temperatures, they often reduce peak NOx reduction efficiency in flue gas treatment.
Area of Science:
- Environmental Chemistry
- Chemical Engineering
- Combustion Science
Background:
- Selective Non-Catalytic Reduction (SNCR) is a key technology for reducing nitrogen oxides (NOx) in flue gases.
- Urea is a common reducing agent in SNCR processes.
- Optimizing SNCR performance requires understanding the influence of various additives.
Purpose of the Study:
- To investigate the effect of oxygenated liquid additives on NOx removal efficiency using urea in the SNCR process.
- To evaluate the impact of hydrogen peroxide (H2O2), ethanol (C2H5OH), ethylene glycol (C2H4(OH)2), and glycerol (C3H5(OH)3) on SNCR performance.
- To determine the influence of these additives on the optimal temperature range for NOx reduction.
Main Methods:
- Experimental investigation using a 150kW pilot-scale reactor with simulated flue gas from methane combustion.
- Controlled introduction of urea as the reducing agent and ammonia doping to achieve target NOx levels (500ppm).
- Systematic addition of H2O2, C2H5OH, C2H4(OH)2, and C3H5(OH)3 to study their effects across a temperature range of 800-1200°C.
Main Results:
- Hydrogen peroxide (H2O2) addition shifted the peak reduction temperature down by 150°C but reduced peak efficiency from 81% to 63%.
- Ethanol (C2H5OH) further decreased peak NOx reduction efficiency to 50% while shifting the optimal temperature down by 180°C.
- Ethylene glycol (C2H4(OH)2) enabled 50% NOx reduction above 940°C.
- Glycerol (C3H5(OH)3) significantly reduced peak efficiency to 40% but allowed reductions at a much lower temperature (800°C), a 330°C shift.
Conclusions:
- Oxygenated liquid additives significantly alter the temperature dependence and efficiency of urea-based SNCR for NOx removal.
- H2O2, ethanol, ethylene glycol, and glycerol offer trade-offs between lower operating temperatures and reduced peak NOx reduction efficiency.
- The choice of additive depends on specific operational requirements and acceptable NOx emission levels in flue gas treatment.
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