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Updated: Jun 4, 2026

Challenges in Rheological Characterization of Highly Concentrated Suspensions — A Case Study for Screen-printing Silver Pastes
Published on: April 10, 2017
Capillary forces in suspension rheology
Erin Koos1, Norbert Willenbacher
1Institute for Mechanical Process Engineering and Mechanics, Karlsruhe Institute of Technology, Karlsruhe, Germany. erin.koos@kit.edu
Adding a secondary immiscible fluid to suspensions dramatically alters rheology, creating particle networks and gel-like behavior. This universal phenomenon enhances suspension stability and offers potential applications in materials science.
Area of Science:
- Materials Science
- Fluid Dynamics
- Colloid Science
Background:
- Rheology of suspensions is typically controlled by solid volume fraction.
- Particle interactions and network formation significantly influence bulk properties.
Purpose of the Study:
- To investigate the effect of adding a secondary immiscible fluid on suspension rheology.
- To explore the underlying mechanisms of particle network formation and its impact on material properties.
Main Methods:
- Characterization of various particle/liquid systems.
- Addition of small quantities of a secondary immiscible fluid.
- Rheological measurements to assess changes in viscosity and elasticity.
Main Results:
- Secondary fluid addition induces particle agglomeration via capillary forces.
- Formation of stable particle networks transforms suspensions from viscous to highly elastic or gel-like.
- This effect is independent of the secondary fluid's wetting properties relative to the particles.
Conclusions:
- A secondary immiscible fluid is a powerful tool for controlling suspension rheology.
- The induced particle networks enhance suspension stability, preventing settling.
- Potential applications include precursors for microporous polymer foams and lightweight ceramics.
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