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Updated: May 14, 2026

Improved Polydimethylsiloxane (PDMS) Double Casting via Silicone Oil Treatment for Densely Packed Microstructure Replication
Published on: July 18, 2025
Adhesion and Moisture Barrier Characteristics of Roller-Cast Polydimethylsiloxane Encapsulants for Implantable
Shem B Lachhman1, Christian A Zorman, Wen H Ko
1Department of Electrical Engineering and Computer Science, Case Western Reserve University, Cleveland, OH USA.
Abstract:
Poly-dimethylsiloxane (PDMS) is a highly attractive polymer to encapsulate implantable micro-electromechanical systems (MEMS) due to its biocompatibility, simplicity in processing, and low Young's Modulus. However, conventional deposition processes introduce defects that prevent the use of PDMS as a long term packaging material. In order to address these issues, we have developed a novel roller-casting process for depositing PDMS. This paper presents the findings of a study to simultaneously investigate the adhesion properties and moisture barrier characteristics of roller-cast, multilayered PDMS encapsulants subjected to testing in saline at 85°C.

