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Updated: May 7, 2026

High Throughput Analysis of Liquid Droplet Impacts
Published on: March 6, 2020
Mixing and internal dynamics of droplets impacting and coalescing on a solid surface
J R Castrejón-Pita1, K J Kubiak, A A Castrejón-Pita
1Department of Engineering, University of Cambridge, 17 Charles Babbage Road, Cambridge CB3 0FS, United Kingdom.
Mixing of impacting and sessile liquid droplets on surfaces is complex. Researchers found no mixing for similar-sized droplets, but vortex rings formed when one droplet was much larger, and wettability gradients could improve mixing.
Area of Science:
- Fluid Dynamics
- Surface Science
- Microfluidics
Background:
- Droplet impact and coalescence are fundamental phenomena in various applications, including inkjet printing and microfluidic devices.
- Understanding droplet mixing dynamics is crucial for controlling processes and achieving desired outcomes.
Purpose of the Study:
- To experimentally and numerically investigate the coalescence and mixing of sessile and impacting liquid droplets on a solid surface.
- To explore the influence of droplet size, impact velocity, and surface wettability on mixing efficiency.
Main Methods:
- Utilized two droplet generators for distinct droplet colors and two high-speed imaging systems for simultaneous side and bottom views.
- Employed a lattice Boltzmann framework calibrated with experimental contact angle measurements to model droplet dynamics.
Main Results:
- No significant mixing was observed during the impact and coalescence of similar-sized droplets.
- Vortex ring generation was observed when the sessile droplet was substantially larger than the impacting droplet.
- A gradient of wettability on the substrate showed potential for enhancing droplet mixing.
Conclusions:
- Droplet size ratio significantly influences the mixing process and the formation of hydrodynamic structures like vortex rings.
- Surface wettability engineering offers a promising strategy to control and enhance mixing in droplet-based systems.
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