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Rapid Fabrication of Custom Microfluidic Devices for Research and Educational Applications
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Layerless fabrication with continuous liquid interface production.

Rima Janusziewicz1, John R Tumbleston2, Adam L Quintanilla3

  • 1Department of Chemistry, University of North Carolina at Chapel Hill, Chapel Hill, NC 27599.

Proceedings of the National Academy of Sciences of the United States of America
|September 28, 2016
PubMed
Summary
This summary is machine-generated.

Continuous liquid interface production (CLIP) overcomes 3D printing limitations by enabling layerless fabrication. This advanced additive manufacturing technique results in isotropic mechanical properties and reduces surface defects for improved part quality.

Keywords:
3D printingadditive manufacturingcontinuous liquid interface productionisotropic propertiesstereolithogaphy

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Area of Science:

  • Materials Science
  • Mechanical Engineering
  • Polymer Chemistry

Background:

  • Additive manufacturing (AM), or 3D printing, is largely confined to rapid prototyping.
  • Layer-by-layer printing exhibits anisotropic mechanical properties and a staircasing surface finish.
  • These limitations hinder the widespread adoption of AM for functional parts.

Purpose of the Study:

  • To introduce Continuous Liquid Interface Production (CLIP) as an alternative AM approach.
  • To demonstrate the advantages of CLIP, including layerless fabrication and isotropic properties.
  • To highlight CLIP's potential to overcome existing AM limitations.

Main Methods:

  • Utilizing oxygen-inhibited photopolymerization to create a continuous liquid interface.
  • Employing this interface to enable continuous part production without iterative layering.
  • Fabricating parts using CLIP technology.

Main Results:

  • CLIP enables the fabrication of layerless parts, eliminating the staircasing effect.
  • Parts produced via CLIP exhibit isotropic mechanical properties.
  • CLIP allows for the fabrication of large overhangs without support structures, maintaining fabrication speed.

Conclusions:

  • Continuous production via CLIP overcomes key limitations of traditional AM.
  • Layerless fabrication results in improved part quality and mechanical performance.
  • CLIP technology offers a pathway to monolithic, high-performance parts through advanced additive manufacturing.