Distributed model predictive control based on neighborhood optimization for thickness and tension control system in tandem cold rolling mill

The control precision of thickness and tension is a crucial indicator for evaluating a tandem cold rolling control system. However, the control mode for field application cannot meet the actual quality requirements. Therefore, a distributed model predictive control (DMPC) strategy combined with neighborhood optimization is proposed to decrease the strip thickness deviation and tension change in this paper. First, a cold rolling model describing the relationship among the process parameters is established for the multi-stand cold rolling system. Then, according to the neighborhood optimization theory, the state evolution equation of the output system on each stand is derived. Furthermore, through proper consideration of the input and state information during optimization, optimal control variables are obtained using the proposed performance index to improve the system performance. A series of simulations were carried out with actual rolling data to analyze and validate the capability of the designed control system. The statistical data show that as roll speed disturbance occurs, the thickness and tension deviations can be controlled within respective ranges of 6 × 10 ^-5mm and 0.012 kN with the DMPC control strategy. In addition, each scan cycle calculation only takes 0.0085 s in such a strategy. Compared with the conventional control method, the thickness and tension DMPC control system provides excellent performance and can effectively enhance the strip product quality.