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Tunable and Robust Nanostructuring for Multifunctional Metal Additively Manufactured Interfaces.

Jin Yao Ho1,2, Kazi Fazle Rabbi1, Siavash Khodakarami1

  • 1Department of Mechanical Science and Engineering, University of Illinois at Urbana-Champaign, Urbana, Illinois 61801, United States.

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|March 4, 2022
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Summary
This summary is machine-generated.

Researchers optimized metal additive manufacturing (AM) surfaces to create novel micro-/nanostructures. These tailored surfaces reduce water droplet adhesion and icing, enhancing performance for various applications.

Keywords:
additive manufacturingadhesioncondensationicingnanostructuringsurface engineeringwettability

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Area of Science:

  • Materials Science
  • Surface Engineering
  • Additive Manufacturing

Background:

  • Metal additive manufacturing (AM) enables novel micro-/nanostructures due to unique processing phenomena and diverse alloys.
  • Tailoring AM surface morphology and chemistry is crucial for advanced applications.
  • Understanding grain formation mechanisms in AM is key to surface engineering.

Purpose of the Study:

  • To develop a facile method for tuning micro-/nanostructures on AM surfaces.
  • To optimize surface morphology for low surface adhesion applications.
  • To explore potential applications in water droplet adhesion, icing delay, and heat transfer.

Main Methods:

  • Utilized understanding of grain formation mechanisms during AM.
  • Developed a method for tuning micro-/nanostructures of a common AM alloy.
  • Optimized surface morphology for specific functional requirements.

Main Results:

  • Demonstrated reduced adhesion of water droplets on optimized AM surfaces.
  • Significantly delayed icing time on functionalized AM surfaces.
  • Achieved enhanced heat transfer performance for jumping-droplet condensation compared to conventional alloys.

Conclusions:

  • Optimized AM surfaces offer tunable properties for reduced adhesion and improved heat transfer.
  • The developed strategy provides guidelines for surface structuring applicable to other AM metals.
  • Functionalized AM surfaces present significant potential for diverse engineering applications.