Reduction of Signal Drift in a Wavelength Modulation Spectroscopy-Based Methane Flux Sensor

Accurately quantifying unsteady methane venting from key oil and gas sector sources such as storage tanks and well casing vents is a critical challenge. Recently, we presented an optical sensor to meet this need that combines volume fraction and Doppler shift measurements using wavelength modulation spectroscopy with 2f harmonic detection to quantify mass flux of methane through a vent line. This paper extends the previous effort through a methodical component-by-component investigation of potential sources of thermally-induced measurement drift to guide the design of an updated sensor. Test data were analyzed using an innovative signal processing technique that permitted quantification of background wavelength modulation spectroscopy signal drift linked to specific components, and the results were successfully used to design a drift-resistant sensor. In the updated sensor, background signal strength was reduced, and stability improved, such that the empirical methane-fraction dependent velocity correction necessary in the original sensor was no longer required. The revised sensor improves previously reported measurement uncertainties on flow velocity from 0.15 to 0.10 m/s, while markedly reducing thermally-induced velocity drift from 0.44 m/s/K to 0.015 m/s/K. In the most general and challenging application, where both flow velocity and methane fraction are independently varying, the updated design reduces the methane mass flow rate uncertainty by more than a factor of six, from ±2.55 kg/h to ±0.40 kg/h. This new design also maintains the intrinsic safety of the original sensor and is ideally suited for unsteady methane vent measurements within hazardous locations typical of oil and gas facilities.