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Versatile volumetric additive manufacturing with 3D ray tracing.

Daniel Webber, Yujie Zhang, Michel Picard

    Optics Express
    |February 24, 2023
    PubMed
    Summary

    This study introduces 3D ray tracing for tomographic volumetric additive manufacturing (VAM), improving 3D printing fidelity. This new method enhances build volume and enables faster, cheaper, and more accurate optical 3D printing.

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    Area of Science:

    • Additive Manufacturing
    • Optical Engineering
    • Computational Imaging

    Background:

    • Tomographic volumetric additive manufacturing (VAM) utilizes photopolymerization via computed tomography projections.
    • Current methods, based on the Radon transform, do not account for finite etendue and non-telecentricity in optical systems.
    • These limitations restrict the fidelity and build volume of VAM.

    Purpose of the Study:

    • To introduce a novel projection computation method for tomographic VAM.
    • To enable high-fidelity 3D printing in systems with finite etendue and non-telecentricity.
    • To expand the capabilities of tomographic VAM for improved performance.

    Main Methods:

    • Developed and implemented a 3D ray tracing technique for calculating tomographic projections.

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  • Applied the new method to tomographic VAM systems with non-ideal optical properties.
  • Compared printing results against the standard Radon transform method.
  • Main Results:

    • Achieved high-fidelity printing in non-telecentric and higher etendue VAM systems.
    • Demonstrated a 3x increase in vertical build volume compared to the Radon method.
    • Validated the efficacy of 3D ray tracing for advanced VAM configurations.

    Conclusions:

    • 3D ray tracing is a superior method for computing projections in tomographic VAM.
    • This advancement broadens the applicability of VAM, allowing for faster, cheaper, and higher-fidelity printing.
    • The new method overcomes limitations of traditional computed tomography approaches in optical 3D printing.