Green processing via surface diffuse atmospheric plasma to enhance the dyeing performance on polylactic acid fabric

Poor dyeing performance has been a major defect of polylactic acid (PLA) fibers, which is caused by the lack of active chemical groups in PLA, and hinders the widespread use of this biodegradable material. Most of the existing chemical modification methods are not environmentally friendly and produce effluents. Herein, we report a green, efficient and continuous method to process PLA fibers via surface diffuse atmospheric plasma for the improvement of its hydrophilicity and dyeing performance. PLA fibers were processed via atmospheric plasma for grafting oxygen-containing functional groups, such as carboxyl, to achieve hydrophilicity and, meanwhile, strengthen the binding interactions with various dye molecules via covalent bonds, ionic bonds, or hydrogen bonds. In addition, different mechanisms of improving the dyeing performance on plasma-modified PLA fibers with different kinds of dyes have been discussed. This approach of material modification involves no chemical additives and has high processing efficiency, showing the potential applicability of green treatment to products in various fields.