Related Experiment Video
Updated: May 10, 2025

10:09
Operation of the Collaborative Composite Manufacturing CCM System
Published on: October 1, 2019
6.5K
Aerial additive manufacturing: Toward on-site building construction with aerial robots
Yusuf Furkan Kaya1,2, Lachlan Orr2, Basaran Bahadir Kocer3,4
1Laboratory of Sustainability Robotics, École Polytechnique Fédérale de Lausanne, Lausanne 1015, Switzerland.
Science Robotics
|April 23, 2025
Summary
Large-scale additive manufacturing, particularly aerial additive manufacturing (aerial AM) using robots, enhances construction productivity and sustainability. This review analyzes aerial AM
Area of Science:
- Construction Technology
- Robotics
- Additive Manufacturing
Background:
- Large-scale additive manufacturing (AM) offers significant advantages in construction, including improved productivity, efficiency, sustainability, and safety over traditional methods.
- Aerial additive manufacturing (aerial AM), utilizing aerial robots, presents unique benefits like scalability at height and access to remote locations.
- Despite progress, the deployment of aerial robots in construction faces substantial challenges and requires further scientific investigation.
Purpose of the Study:
- To provide a comprehensive review of current research in aerial AM.
- To identify key opportunities and challenges associated with large-scale aerial AM applications.
- To introduce an autonomy framework to address inherent technological challenges.
Main Methods:
- Literature review of existing aerial AM research and applications.
- Analysis of scalability, accessibility, and repair capabilities of aerial AM systems.
- Development of a conceptual autonomy framework for aerial AM.
Main Results:
- Identification of advancements and limitations in current aerial AM technologies.
- Highlighting of critical challenges in large-scale deployment, including control, navigation, and material deposition.
- Proposal of an autonomy framework to guide future research and development.
Conclusions:
- Aerial AM holds significant potential to revolutionize the construction industry.
- Overcoming challenges in autonomy, scalability, and real-world implementation is crucial for widespread adoption.
- The proposed autonomy framework offers a structured approach to addressing the complexities of aerial AM.

