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Author Spotlight: Advancements in CAR-T Cell Manufacturing and Gene Therapy Production
Published on: August 18, 2023
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Commercialization of Cell Therapies: A CDMO Perspective
1Lonza Houston, Inc., Houston, TX, USA. behnam.ahmadianbaghbaderani@lonza.com.
Advances in Experimental Medicine and Biology
|October 24, 2025
Summary
Commercializing cell and gene therapies (CGT) requires addressing manufacturing challenges through risk-based strategies. Implementing bioprocessing best practices, like automation and robust analytics, is key to de-risking development and ensuring product quality for market launch.
Area of Science:
- Biotechnology
- Regenerative Medicine
- Pharmaceutical Manufacturing
Background:
- Cell and gene therapies (CGT) offer significant curative potential for diseases like Parkinson's, diabetes, and cancer.
- Commercialization of CGT faces challenges in early development and clinical manufacturing, varying by therapy stage.
- Contract Development and Manufacturing Organizations (CDMOs) play a crucial role in navigating these complexities.
Purpose of the Study:
- To highlight key challenges in cell and gene therapy commercialization from a CDMO perspective.
- To outline essential bioprocessing best practices for de-risking CGT development and manufacturing.
- To provide a framework for achieving commercial readiness in the CGT industry.
Main Methods:
- A risk-assessment-based, phase-appropriate approach to product lifecycle management.
- Focus on Chemistry, Manufacturing, and Controls (CMC) aspects: materials, process, analytics, sterility, equipment, and tissue acquisition.
- Implementation of process improvement studies, innovative technologies, in-process controls, and advanced analytical methods.
Main Results:
- Emphasis on eliminating open, manual operations and incorporating comprehensive characterization assays for product stability.
- Recommendation for automated, scalable 3D bioreactors and downstream processing technologies to minimize risks.
- Utilization of Failure Mode and Effects Analysis (FMEA) for commercialization readiness campaigns.
Conclusions:
- A systematic, risk-mitigation strategy is crucial for successful CGT commercialization.
- Adoption of advanced bioprocessing technologies and robust CMC practices ensures product quality and scalability.
- Proactive planning, including FMEA, is essential for a successful market launch of cell and gene therapies.

