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Hi-MDTCN: Hierarchical Multi-Scale Dilated Temporal Convolutional Network for Tool Condition Monitoring.

Anying Chai1, Zhaobo Fang1, Mengjia Lian2

  • 1College of Information Science and Engineering, Shenyang University of Technology, Shenyang 110870, China.

Sensors (Basel, Switzerland)
|December 31, 2025
PubMed
Summary
This summary is machine-generated.

This study introduces Hi-MDTCN, a novel deep learning model for accurate tool wear identification. The Hierarchical Multi-scale Dilated Temporal Convolutional Network effectively analyzes sensor data, improving tool condition recognition.

Keywords:
deep learningmulti-modalmulti-sensor fusiontool condition monitoring

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Area of Science:

  • Manufacturing Engineering
  • Artificial Intelligence
  • Signal Processing

Background:

  • Single-sensor data offers limited insights into tool wear.
  • Existing multi-sensor fusion methods struggle with data complementarity and redundancy.

Purpose of the Study:

  • To develop an advanced deep learning model for precise tool wear condition identification.
  • To overcome limitations in current single-sensor and multi-sensor fusion techniques.

Main Methods:

  • Proposed Hi-MDTCN (Hierarchical Multi-scale Dilated Temporal Convolutional Network) with a hierarchical signal analysis framework.
  • Utilized a Multi-channel 1D CNN with attention for intra-segment feature extraction.
  • Employed a Bi-TCN module for inter-segment long-term dependency modeling.
  • Leveraged dilated convolution for large receptive fields and efficient parallel processing.

Main Results:

  • Hi-MDTCN demonstrated superior tool condition recognition accuracy on the PHM2010 milling dataset.
  • The model effectively captured local wear features and long-term wear evolution trends.
  • Achieved efficient parallel capture of long-range dependencies, outperforming traditional methods.

Conclusions:

  • The proposed Hi-MDTCN model offers an effective solution for accurate tool wear identification.
  • Hi-MDTCN enhances tool life, processing quality, and production efficiency.
  • The method shows significant potential for practical applications in industrial settings.