Experimental Study on Improving Wear Resistance by Hardfacing of Rotary Drying Segments Used in the Asphalt Industry

The asphalt industry, essential for the global transport infrastructure, requires substantial investments to increase the durability of production facilities. The quality of asphalt depends, essentially, on the degree of drying of mineral aggregates. Therefore, the rotary dryer is of major importance for ensuring the quality of asphalt. The rotary dryer flights are subjected to an erosive-abrasive wear process during operation, generated by the impact of abrasive aggregates. These phenomena lead to severe degradation of the flights. Experimental research, carried out by the authors, on-site, aimed at identifying solutions to improve the wear behavior of the flights, by hardfacing with four wear-resistant materials (FLUXOFIL 51, FLUXOFIL 56, SAFER R 400, SAFER R 600), using the GMAW and SMAW processes. The results revealed a decrease in the wear rate and a flattening effect of the wear curve along the profile of the flight. The research targeted the upper rear surface of the flights, which is predominantly affected by erosive-abrasive wear phenomena. The resistance to abrasive wear of the flights was improved by hardfacing with FLUXOFIL 51 wear-resistant tubular wire, resulting in the lowest wear rate, especially between the areas marked 14-26, which are the areas most affected during operation.