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Three-dimensional printing to facilitate anatomic study, device development, simulation, and planning in thoracic
Sergei N Kurenov1, Ciprian Ionita2, Dan Sammons3
1Department of Thoracic Surgery, Roswell Park Cancer Institute, Buffalo, NY.
The Journal of Thoracic and Cardiovascular Surgery
|February 10, 2015
Summary
3D printing creates patient-specific pulmonary artery models from CT scans. These flexible replicas aid in anatomical study, surgical planning, and device development for thoracic surgery patients.
Area of Science:
- Medical Imaging and 3D Printing Technologies
- Cardiovascular Anatomy and Surgical Applications
Background:
- Advancements in additive 3D printing and medical imaging enable patient-specific anatomic model creation.
- Additive manufacturing, also known as rapid prototyping, offers novel applications in healthcare.
Purpose of the Study:
- To investigate the utility of 3D printing technology for thoracic surgery patient care and research.
- To create patient-specific pulmonary artery (PA) models for research on regional lung chemotherapy.
Main Methods:
- Utilized computed tomography (CT) and CT angiography with segmentation software for 3D model reconstruction of PAs.
- Generated 3D polygon mesh models, exported as stereolithographic data, and processed for printing.
- Employed rapid prototyping to create flexible 3D printed replicas of 10 patient PAs with 1.5 mm wall thickness.
Main Results:
- Successfully created 10 flexible 3D printed pulmonary artery models without failures.
- Identified significant anatomical differences, such as the number of proximal branches, between left and right PAs.
- Model design averaged 8 hours per patient, with an aggregate printing time of 97 hours.
Conclusions:
- 3D rapid prototyping effectively replicates complex pulmonary artery anatomy.
- These patient-specific models support anatomical study, surgical planning, and the development of medical devices.
- This technology holds promise for advancing thoracic surgery research and patient care.

